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河南許昌禹州石灰石碎石制砂生產(chǎn)線,石灰石礦山廢石破碎機(jī)
時(shí)間:2025-10-11 10:08 點(diǎn)擊: 次
一、項(xiàng)目背景
項(xiàng)目名稱：河南許昌禹州石灰石廢石綜合利用生產(chǎn)線
建設(shè)單位：禹州某水泥集團(tuán)
建設(shè)地點(diǎn)：河南省許昌市禹州市萇莊鎮(zhèn)
投產(chǎn)時(shí)間：2017年10月
處理原料：水泥生產(chǎn)線剝離的礦山廢石（石灰石）
設(shè)計(jì)產(chǎn)能：800噸/小時(shí)
成品規(guī)格：0-5mm更好機(jī)制砂、5-10mm、10-20mm、20-31.5mm不同級(jí)配碎石
二、項(xiàng)目概況
該項(xiàng)目旨在將水泥廠剝離的低品位石灰石廢石破碎加工成高品質(zhì)骨料，實(shí)現(xiàn)資源最大化利用。生產(chǎn)線由世邦工業(yè)科技集團(tuán)股份有限公司提供核心設(shè)備與技術(shù)支持，采用HPT300多缸液壓圓錐破碎機(jī)+VSI1140制砂機(jī)組合工藝，兼具好的破碎與成品優(yōu)化功能。
三、生產(chǎn)線核心配置
設(shè)備名稱 型號(hào) 數(shù)量 關(guān)鍵技術(shù)特點(diǎn)
多缸液壓圓錐破 HPT300 3臺(tái) 層壓破碎、液壓調(diào)整、智能潤滑
制砂機(jī) VSI1140 1臺(tái) 深腔轉(zhuǎn)子、石打石+石打鐵雙模式
圓振動(dòng)篩 3YK3070 4臺(tái) 三層篩網(wǎng)、干濕兩用
脈沖除塵器 LCMD-128 6套 離線清灰、排放≤20mg/m³
智能控制系統(tǒng) LC-3000 1套 全自動(dòng)運(yùn)行、遠(yuǎn)程監(jiān)測(cè)
四、生產(chǎn)工藝流程
1. 預(yù)篩分與緩沖
原料（0-800mm石灰石）經(jīng)一級(jí)振動(dòng)篩（3YK3070）預(yù)先篩分，≤40mm物料直接進(jìn)入半成品料倉，大塊物料進(jìn)入緩沖料倉。
2. 中細(xì)碎階段
采用3臺(tái)HPT300圓錐破碎機(jī)，配備獨(dú)立振動(dòng)篩形成閉路循環(huán)，確保產(chǎn)能穩(wěn)定800t/h，成品骨料針片狀含量≤5%。
3. 制砂整形
破碎后≤31.5mm物料進(jìn)入VSI1140制砂機(jī)，通過"石打石"模式優(yōu)化粒形，成品砂細(xì)度模數(shù)2.6-3.0。
4. 分級(jí)存儲(chǔ)
采用VU模控篩精確分級(jí)，產(chǎn)出4種規(guī)格成品，并由全封閉鋼倉存儲(chǔ)，避免二次污染。
五、項(xiàng)目亮點(diǎn)
1. 資源好的利用
將水泥廠剝離廢石100%轉(zhuǎn)化為高附加值建材，綜合利用率達(dá)95%以上。
2. 環(huán)保措施完善
全線密閉設(shè)計(jì)+脈沖除塵系統(tǒng)，粉塵排放優(yōu)于國家標(biāo)準(zhǔn)
低噪音設(shè)備+隔音廠房，廠界噪聲≤65dB
六、行業(yè)示范意義
該生產(chǎn)線已成為水泥行業(yè)廢石綜合利用標(biāo)桿項(xiàng)目，其技術(shù)方案可復(fù)制應(yīng)用于：
? 水泥廠配套骨料項(xiàng)目
? 石灰石礦山固廢處理
? 高品質(zhì)機(jī)制砂生產(chǎn)基地
結(jié)語：該項(xiàng)目成功驗(yàn)證了"破碎整形+閉路篩分"工藝在石灰石加工領(lǐng)域的先進(jìn)性，為同類礦山廢石資源化提供了成熟范本。如需獲取詳細(xì)方案，歡迎聯(lián)系專業(yè)技術(shù)團(tuán)隊(duì)。
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本機(jī)可以根據(jù)壓球密度的要求調(diào)整黎明，生產(chǎn)機(jī)動(dòng)靈活。一般用錳鋼（大型的）或白日鑄鐵（小型的）制造。蓖條縫隙應(yīng)沿物料運(yùn)動(dòng)方向排列，便于卸料。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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